The "Ghost Asset" Reality
In typical industrial plants, 15-30% of assets listed in the ERP don't exist in the field ("Ghost Assets"), and 10-20% of physical assets are not in the ERP ("Zombie Assets"). This data gap causes compliance failures, tax overpayments, and maintenance blind spots.
30%
Data Gap
High
Audit Risk
Verification Services
Comprehensive field engineering solutions to bridge the gap between your digital records and physical reality.
P&ID Walk-downs
Our engineers trace pipelines and verify equipment against Piping & Instrumentation Diagrams (P&IDs). We Redline drawings to reflect the "As-Built" reality of your plant.
- Redlining Services
- ISO Metric Verification
Nameplate Capture
We capture high-res photos of asset nameplates and use OCR technology to digitize attributes (Model, Serial No, Voltage, Capacity) directly into the Asset Register.
- Photographic Audit Trail
- Attribute Enrichment
Asset Tagging
Installation of durable tags (Stainless Steel, Anodized Aluminum) utilizing Barcodes, QR Codes, or RFID/NFC for future mobile maintenance scanning.
- RFID / QR / Barcode
- Harsh Environment Fixing
Tagging Technologies
QR & Barcode
Cost-effective standard for visual scanning. Ideal for accessible assets like pumps and motors.
RFID & NFC
Scannable through paint/dirt or from a distance. Best for valves, buried assets, or high-traffic areas.
Steel Plate
Laser-etched stainless steel tags for extreme temperatures, corrosion, and chemical exposure environments.
Field Execution Workflow
01. Plan
Review existing P&IDs and define plant areas for verification.
02. Walk-down
Field engineers traverse the plant, marking up drawings and locating assets.
03. Capture
Digitize data using mobile apps and install physical tags on assets.
04. Reconcile
Update the ERP/CMMS with verified data and link tag IDs.