The "Ghost Asset" Problem
30% of assets in typical heavy industries are "ghosts"—they exist on the floor but not in the system. This leads to un-tracked costs, missed maintenance, and compliance failures. Without accurate Equipment BOMs, technicians waste 20% of their time searching for part numbers.
25%
Reduction in MTTR
with accurate BOMs
Reliability Services
From physical walk-downs to ERP upload, we structure the data that keeps your plant running.
Asset Register Build
We conduct physical verification (P&ID walk-downs) to capture nameplate data (Make, Model, Serial, Capacity) and create a 100% accurate asset master list.
- Eliminate Ghost Assets
- Capture Critical Attributes
Functional Location (FL)
We design parent-child hierarchies based on ISO 14224 standards. This structure allows costs to roll up from the component level to the system and plant level.
- Parent-Child Logic
- Accurate Cost Roll-up
Equipment BOMs
We link spare materials to specific equipment. This creates a "Bill of Materials" that allows planners to order parts with a single click, reducing downtime.
- Link Spares to Assets
- Identify Assemblies
The BOM Building Workflow
Data Collection
Field walk-downs to capture nameplate data and verify physical location.
Structuring
Define Functional Location hierarchy and assign Equipment to FLs.
Spare Mapping
Analyze OEM manuals and SPIRs to identify required spare parts.
BOM Creation
Link material codes to equipment numbers in SAP/Maximo.
Why Accurate BOMs Matter
Faster Repairs (MTTR)
Technicians don't waste time searching for part numbers. The BOM tells them exactly what seal or bearing fits.
Better Planning
Planners can forecast spare parts consumption based on equipment history, optimizing inventory levels.
Criticality Alignment
Ensure critical assets (A-Rank) have 100% BOM coverage to prevent extended outages.
The Cost of Bad Data
- Technician Search Time+20%
- Wrong Part OrderedHigh Risk
- Inventory Bloat+15%
- Reliability AnalysisImpossible